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DHN WELD | Rubber welding cable

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We have agencies from factories for welding electrode from different countries of China as well as India, Europe and America.

Welding Cables

Applications :

Designed for the secondary (high current) connection to automatic or hand – held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines & conveyor systems, in machine tool and automatically operated line & spot welding machines.


Cable SizeNominal Inner Insulation ThicknessNominal sheath thicknessOverall CableDiameterMax.  Conductor Resistance
at  20°C
Current  Rating Welding ApplicationsNon Welding Application
Double InsulatedSingle Insulated
100%85%60%30%20%
Sq.mmmmmmmmmmkmampampampampampamp
10.01.01.107.08.501.910105115135190235110
16.01.101.309.010.01.210135145175245302138
25.01.201.4010.3012.00.780180195230330402187
35.01.201.60118.513.500.554225245290410503233
50.01.301.7014.015.200.386285310370520637295
70.01.401.8015.8018.00.272355385460650794372
95.01.802.017.7020.600.206430470560790961449
120.02.02.1019.5023.00.1615005406509101118523

Rating factors for variation in ambient temperature


Ambient Temperature °C20°25°30°35°40°45°50°55°60°65°
Rating Factor1.041.041.041.041.041.041.040.690.640.57
Cable Standard

Generally conforms to, Based on IS:9857-1990 VDE 0282,
IEC 245-6, BS 6899

Silent Features
  • Ultra high performance flexible welding lead, double insulated
    for longer life and added safety
  • Better flame retardant properties
  • Outstanding toughness & durability
  • High resistance to cuts, tears & abrasion
  • Resistance to oil, solvents and chemicals
  • Excellent o zone and weather resistant

Technical Data

Fixed Installation : -20°C to max.+90° C
Nominal Voltage : 600 V
Spark Test : 3.5 KV(ac)
Min. Bending Radius : 6 x Cable Diameter

Coils 100, 200, 300 and 500m

Conductor : High conductivity, bare annealed copper flexible
conduct or, EC copper class 5 & class 6 generally
conforms to IS:8130-1984, IEC 60228

Separation : Polyester tape
Insulation : Double Insulated/single insulated flexible Nitrile
rubber HOFR insulated as per IS:6380 -1984

Colour : Orange / Black Jacket

Current Rating

The maximum current ratings of flexible welding cables for different
duly cycles are based on an ambient air temperature of 25 C and a
maximum conduct or temperature of 90 C. The percentage duly cycles
for various processes and applications are as follows:

  • Automobile Welding : up t o 100%
  • Semi Automatic Welding : 30% t o 85%
  • Manual Welding : 0% t o 60%
  • Very intermittent or Occasional Welding : upto 20%
Voltage Drop

When total cable lengths in excess of 15mtr., are involved, it may be necessary
to use cables of larger cross section to ensure that the voltage drop is not
excessive & welding currents are maintained at adequate levels.

Cable Size Nominal Inner Insulation Thickness Nominal sheath thickness Overall Cable Diameter Max.  Conductor Resistance
at  20°C Current  Rating Welding Applications Non Welding Application Double Insulated Single Insulated 100% 85% 60% 30% 20% Sq.mm mm mm mm mm

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